Printing technology

HomePrinting technology

 Printing Capabilities.

We offer a variety of printing capabilities and options. Regardless of your area of interest or industry we’re able to print anything you need for your merch booth, promotional or marketing campaign. Offset Printing Our offset presses allow us to print 4/4 CMYK or custom spot color inks to create full color images. Offset printing is widely regarded as the industry standard due to it’s high quality results and efficiency at high quantities. Digital Offset Printing Digital printing is perfect for small quantity runs, eliminating the need for individual plates for each color to be made before going to press. Digital printing allows for printing of white inks on kraft and colored specialty stocks. Large Format Printing Our large format printers allow for printing directly on thick and durable substrates. The only limitation to the size of the print is the full width of the printer- This allows us to print oversized banners, posters and wall graphics. Screen Printing Screen printing is the process of pushing ink through a fine mesh, with a stencil-like emulsion masking out areas and only allowing the image to print. We use this process for the majority of our apparel as it’s superior for durability and textile printing. Every color in your artwork requires its own screen, which prints in layers to build up your image. Embroidery & Relabeling Our embroidery machines allow us to quickly and consistently reproduce images with colored thread. Before being printed, your artwork is digitized by hand, where every stitch is plotted and planned to create your final image. Direct To Garment Direct to garment or ‘DTG’ printing is an innovative digital apparel printing method where ink is directly printed onto a t-shirt very similar to your home office printer. This allows one-off t-shirts and full color graphics without the need for the expensive setup typically involved in garment printing. For how amazing this new technology is, it doesn’t quite hit the quality that’s achievable with traditional screen printing… yet. Dye-Sublimation Printing Sublimation printing allows for full color, all-over printing on specialty, polyester based garments. Using special, heat activated inks, your image is printed on a transfer sheet and then pressed against the garment in a large heat press that transfers the inks directly into the fabric of the t-shirt. Giclée Printing Art prints start with specialty ink-jet printers that use archival pigment-based inks similar to traditional artist paint or printmakers ink. With 8-12 archival inks this process can create color commonly out of gamut in traditional CMYK printing allowing your artwork or photographs to look incredible and highly saturated when printed.

Rotary printing technology method with the use of shafts is applied at our factories.

It allows reproducing the finest complex patterns, lines of different thicknesses and various points, grids, strokes and etc. on the fabrics.

Shafts for the rotation production are purchased in Turkey, while the engraving is performed at our production sites: the template is coated with special lacquer solution (very thin layer), and then the template goes into special drying, where the applied solution dries and allows laser engraving to be started on SPGPRINT equipment. Zimmer equipment (Austria) is also used at the factory for products manufacturing. For products manufacturing, a smoothly dyed monotone fabric is used. Chemicals, dyes for printing.

The engraving process is controlled by the BESTIMAGE program. Then the dyeing solutions are being prepared for printing.

Types of manufactured products: filling knit, interlock, ribbing 1*1-2*2, velour, french terry two-threaded and french terry three-threaded; yarn No. 20/1, 24/1, 30/1, 40/1, the types of yarn are combed, combed compacted and carded, fabric 100% cotton, also produced with elastane 5.8% and polyester 20%, it all depends on the density desired by the customer. Manufactured fabric in open width (roll) and in sleeve (bundle).

The average number of products per month is 250 tons, 3000 thousand tons per year.

The products are exported to Turkey, Russia, Belarus, Ukraine, Moldova, Italy.

The equipment makes it possible to produce two main types of printing: pigmented and reactive.

Pigment dye is applied to the surface of fabric, not penetrating deeply into the structure of the filament fibers. This technology allows applying the same dye on materials of different composition. As a rule, this method is used for dense matte colors application.

Reactive dye is brighter and after application the obtained colors are intense. This technology allows penetrating of dye into the fibers, while its composition varies depending on the material. This allows the fabric to maintain the brightness of the colors, softness and durability of the texture.

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