Manufacturing

Products:
Cotton yarn — production volume of 7,000 tons per year.
Dyed fabric — production volume of 7,000 tons per year.
Roller printing — production volume of 4,000 tons per year.
Terry fabric and products.

Equipment:

Color Service — automatic dispenser (Italy)
Thies — dyeing equipment (Germany)
SSM — rewinding machine(Switzerland)
Fadis — winding machine (Italy)
Dornier — mercerization machine (Germany)
Sieger — steaming machine (India)
Dilmenler — dyeing equipment (Turkey)
Ferraro — ironing equipment (Italy)
Bruckner –stenter machine (Germany)
Beneks — slitting Machine (Turkey)
Zimmer — rotary screen printing (Austria)
Zancaner –automated packaging (Italy)
Santex AG — drying machine (Switzerland)
Angladar — continuous tumbler (Spain)
Fimat — automatic dispenser (Italy)
Datacolor — laboratory (USA)
Stork — laser engraving (Holland)
James H Heal — laboratory Equipment (UK)
Mesdan — laboratory equipment (Italy)
Corino — Slitting Machine (Italy)
Biancalani — continuous tumbler (Italy)
HasGroup — stenter machine (Turkey)
Lafetuk – quilting and shearing machine (Turkey)
GuvenCelik — quality control machine (Turkey)

Blended fabrics with the addition of high-tech materials (polyester, elastane) satisfy the needs of the most demanding consumers.

Basic range of cotton and blended fabrics includes over 50 items: ribbing (carded/ combed), filling-knit (suprem, carded/combed), lacoste (pique, carded / combed), interlock knit (carded / combed), french terry with and without fleece, velour, selanik.

Number of employees: over 1000 people.

Production:
Ready-made knitwear — production volume of 12,000,000 pieces per year.

The factory is equipped with modern sewing machines, which are used for product sewing and finishing — embroidery, color printing.

Equipment:

Yamato — sewing equipment (Japan)
Juki — sewing equipment (Japan)
Brother — sewing equipment (Germany)
Shima Seiki — flat knitting equipment (Japan)
Siruba — sewing equipment (Taiwan)
Tajima — embroidery machines (Japan)
Gerber — automatic cutting equipment (USA)
Walz W — textile printing machine (Germany)
Pegasus — sewing equipment (Taiwan)
DTG — direct digital textile printing (Turkey)
Pailung — knitting machines (Taiwan)
SSM — rewinding machines (Switzerland)
Malkan — ironing table and iron (Turkey)
Alba — ironing table and iron (Turkey)

The method of continuous quality is applied in production. Absolutely all materials and fabrics used for clothes manufacturing — semi-finished products and ready-made garments are subject to continuous control with the aim to detect visual defects.

Printing technology applies high-quality and safe water-based inks and plastisols made by Oz Andalu, the Turkish company,as well as, Minerva, the Italian company. Today, the factory offers customers, products with transfer printing, thermal printing, silk-screen printing, multi-color flocking, lettering and coating.

Customers: “Sportmaster”, “Ostin”, “Modis”, “Zola”, “Korablik”, “Funday”, “Oodji”, “Kasper”, “Lade & Gentleman” — Russia; “Wall Mart” — USA; “Proxima” — Italy; “LC WAIKKI”, “KOTTON” — Turkey, give the highest evaluation of our products and services.
Number of employees: over 2500.

Products:
High-quality compact combed yarn — production volume of 5,000 tons per year.

Equipment:

Rieter –main equipment (Switzerland)
Murata — winding equipment (Japan)
Savio — twisting equipment (Italy)
Uster — a complete laboratory set (Switzerland)
Schonenberger — transportation system (Germany)
Xorella – yarn dampening system (Switzerland)
Atlas Copco — compressor station (Belgium)
Temsan — air conditioning system (Turkey)

Factory’s own laboratories are equipped with the latest quality control technology manufactured by «Uster» and, undoubtedly, the yarn quality is confirmed by international certificates: USTERIZED, Oeko – Tex standard 100, ISO 9001: 2008 (Switzerland).

Number of employees: over 300.

Production:
High-quality compact combed yarn — production volume of 7,200 tons per year.
Open end spinning yarn — production volume of 2,000 tons per year. Ready-made knitwear — production volume of 3,000,000 pieces per year.
Equipment:

Rieter — basic equipment (Switzerland)
Murata — winding equipment (Japan)
Savio — twisting equipment (Italy)
Uster — a complete laboratory set (Switzerland)
Schonenberger — transportation system (Germany)
Xorella — yarn dampening system (Switzerland)
Atlas Copco — Compressor station (Belgium)
Temsan — air conditioning system (Turkey)

Factory’s own laboratories are equipped with the latest quality control technology manufactured by «Uster» and, undoubtedly, the yarn quality is confirmed by international certificates: USTERIZED, Oeko – Tex standard 100, ISO 9001: 2008 (Switzerland).

Number of employees: over 370.

Products:
Hosiery items in the range — production volume of 70,000,000 pairs per year.
Equipment:

Lonati S.p.A. — main knitting equipment (Italy)
Menegatto — rewinding equipment for production of rubber filament, elastic covering (Italy)
Tecnopea S.p.A — molding equipment (Italy)
Dinema — laboratory equipment, electronics (Italy)
SSM — rewinding equipment for spandex production, air covering (Switzerland)
Atlas Copco — Compressor Equipment (Belgium)
Heliot — machine for hardened silicones softening (Turkey)
Yamato — sewing equipment (Japan)
Juki — sewing equipment (Japan)
Sulfet — equipment for print pressing (Turkey)
R & B Impianti — air conditioning system for knitting shop (Italy)
DOGU — air conditioning system for molding shop (Turkey)

SAP, automation production system, is installed at the enterprise which allows providing constant control of work quality and optimization throughout the factory; it also helps to avoid production costs, to optimize working hours and power consumption of all enterprise.

KATQAL’A-TEKS team involves experts from Pakistan, India and Turkey who regularly provide training to factory personnel and improve the qualifications of the employees.
Number of employees: over 700.

Products:
Carded cotton yarn — production volume of 8,200 tons per year.
Twisted yarn-production volume of 2,500 tons per year.
Open end spinning yarn — production volume of 2,100 tons per year.
Gray terry cloth – production volume of 7,000 tons per year.

Equipment:

Rieter — main equipment (Switzerland)
Uster — a complete laboratory set (Switzerland)
Temsan — air conditioning system (Turkey)
Xorella — yarn dampeningsystem (Switzerland)
Atlas Copco — compressor station (Belgium)
Savio — twisting equipment (Italy)
Schonenberger — transportation system (Germany)
Picanol — main weaving machinery (Belgium)
Staubli — jacquard machine unit (France)

Number of employees: over 700.

Products:
Blended yarn (cotton / polyester, cotton / viscose, polyester / viscose, cotton) — production volume of 7,000 tons per year.

Equipment:

Rieter — main equipment (Switzerland)
Uster — a complete laboratory set (Switzerland)
Temsan — air conditioning system (Turkey)
Xorella — yarn dampeningsystem (Switzerland)
Atlas Copco — compressor station (Belgium)
Savio — winding equipment (Italy)
Schonenberger — transportation system (Germany)

Factory’s own laboratories are equipped with the latest quality control technology manufactured by «Uster» and, accordingly, are certified with USTERIZED — a sign of undoubted stable product quality, which guarantees a high level of products.

Number of employees: over 300.

Products:

Compact combed yarn, count from NE 20/1 to NE 40/1 – production volume of 6,000 tons per year.

Open end spinning yarn count NE 12/1 – production volume of 1,000 tons per year.

Double twisted yarn in the volume of 1,500 tons per year.

Equipment:

Rieter – mainequipment (Switzerland)
Murata – winding machine (Japan)
Savio – twisting equipment (Italy)
Uster – a complete laboratory set (Switzerland)
Schonenberger – transportation system (Germany)
Sohler Neuenhauser – blower machine (Germany)
Luwa – air conditioning system (Switzerland)
Xorella – yarn dampening system (Switzerland)
Atlas Copco – Compressor Station (Belgium)
Zancaner –automatedpackaging (Italy)

Factory’s own laboratories are equipped with the latest quality control technology manufactured by “Uster” and, accordingly, are certified with USTERIZED – a sign of undoubted stable product quality, which guarantees a high level of products.

Number of employees: over 350.